The selection of process conditions for the crystallization of an organic s
alt for pharmaceutical applications is studied in the present work. The cry
stallization process is carried out using the gas anti-solvent (GAS) techni
que to obtain particles with specific size and size distribution. The appli
cation of this process to organic salt aqueous solutions requires the use o
f cosolvents to increase the solubility of the antisolvent gas in the aqueo
us phase. The solubility of lobenzarit has been measured in water, methanol
and water + methanol mixtures. The low solubility of lobenzarit in organic
solvents is taken into account in the selection of the process scheme. Fav
orable operating conditions are found on the basis of a group contribution
with association equation of state coupled with a non-linear optimizer. The
feasibility of the proposed scheme and operating conditions are confirmed
by experimental studies in a high pressure crystallizer, using CO2 as the a
ntisolvent agent. The particles morphology is found to be strongly dependen
t on the feed capillary diameter. (C) 2000 Elsevier Science B.V. All rights
reserved.