Background: Variability in surgical procedure times Increases the cost of h
ealthcare delivery by increasing both the underutilization and overutilizat
ion of expensive surgical resources. To reduce variability in surgical proc
edure times, we must identify and study its sources.
Methods: Our data set consisted of all surgeries performed over a 7-yr peri
od at a large teaching hospital, resulting in 46,322 surgical cases. To stu
dy factors associated with variability in surgical procedure times, data mi
ning techniques were used to segment and focus the data so that the analyse
s would be both technically and intellectually feasible. The data were subd
ivided into 40 representative segments of manageable size and variability b
ased on headers adopted from the common procedural terminology classificati
on. Each data segment was then analyzed using a main-effects linear model t
o identify and quantify specific sources of variability In surgical procedu
re times.
Results: The single most important source of variability in surgical proced
ure times was surgeon effect. Type of anesthesia, age, gender, and American
Society of Anesthesiologists risk class were additional sources of variabi
lity. Intrinsic case-specific variability, unexplained by any of the preced
ing factors, was found to be highest for shorter surgeries relative to long
er procedures. Variability In procedure times among surgeons was a multipli
cative function (proprotionate to time) of surgical time and total procedur
e time, such that as procedure times increased, variability ill surgeons' s
urgical time increased proportionately.
Conclusions: Surgeon-specific variability should be considered when budding
scheduling heuristics for longer surgeries. Results concerning variability
in surgical procedure times due to factors such as type of anesthesia, age
, gender, and American Society of Anesthesiologists risk class may be extra
polated to scheduling In other Institutions, although specifics on individu
al surgeons may not. This research identifies factors associated with varia
bility in surgical procedure times, knowledge of which may ultimately be us
ed to Improve surgical scheduling and operating room utilization.