The determination of the quality target for a manufacturing process represe
nts an intricate and fiscally vital decision. This study examines methods f
or process target optimization in industries where several grades of consum
er specifications land hence several quality-grades of products) may be sol
d within the same market. In such situations, manufacturers may hold goods
that have been rejected by one customer to sell the same goods to another c
onsumer in the same market at a later date. The expected profit function fo
r such firms must consider the holding costs as well as the profits associa
ted with this sales strategy. This study provides a conceptual and mathemat
ical overview of such situations. A method for identifying the optimal proc
ess target that reflects holding costs is presented and illustrated in the
context of the steel galvanization industry. (C) 2000 Elsevier Science B.V.
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