One of the main purposes of water atomisation is to keep the powder size di
stribution within a close range. The process is difficult to monitor and th
us the state of today's process control is poor. To investigate this proces
s, both a laboratory scale and an industrial scale atomisation facility wer
e modelled where melt flow and thermal flow were investigated. The results
showed that metal temperature is important if stable particle sizes are to
be obtained from batch to batch.