Miniaturization of sheet metal working processes causes changes in the rela
tive contribution of relevant process parameters. As a result, so-called se
cond-order size effects occur. The present paper should give a survey of di
fferent kinds of second-order size effects that can be expected in tensile
testing, air bending and punching of sheet metal. These size effects show t
o be commensurable when the process conditions are similar to a certain amo
unt, as it is the case for tensile testing and air bending. However, they c
hange or even diminish when the process conditions are very different, as f
or example in punching. (C) 2000 Published by Elsevier Science S.A. All rig
hts reserved.