The co-extrusion of copper cans containing Ag-clad high-temperature superco
nductor (HTS) cores using a direct extrusion technique was investigated. Co
mposite rods were produced by simultaneous cladding and consolidation of th
e superconducting material, however, a range of deformation behaviour occur
red, including core and sleeve fracture, non-uniform wavy core and sound fl
ow. The flow patterns varied consistently as the initial core diameter (D-c
i) and reduction ratio (R) were varied, allowing domains of specific deform
ation behaviour to be defined. The large variation in flow behaviour was al
so attributed to stiffness mismatch between the HTS core and the cladding m
etal. (C) 2000 Published by Elsevier Science S.A. All rights reserved.