Utilization of spent hens is a major concern for the poultry industry Conve
rsion of spent hens into feed may add value to this abundant agricultural r
esource. Whole spent hens were ground blended with defatted soybean meal at
ratios (w/w) of 25:75, 50:50 or 75:25 and processed with an Insta Pro 2000
R extruder Extrusion reduced (P < 0.05) aerobic plate counts of raw blends
by four log orders to 1000 cfu/g. Moisture and fat contents of extrudates i
ncreased (P < 0.05) with increasing amounts of spent hens in the mixtures.
Blend formulations did not affect (P > 0.05) crude protein content of extru
dates (51.9 to 52.2% db.). Pellets prepared from dried extrudates were eval
uated for unit density, durability and color: Unit density ranged from 17.3
to 24.4 kg/m(3) and was not affected (P > 0.05) by blend formulation. Pell
ets from all three extruded blends had high durability (85.0 to 98.2%) due
to the good binding properties of meat and soy proteins. Pelleted extrudate
s from mixtures of 75% spent hens and 25% soybean meal were darker (P < 0.0
5) (greater L value), redder (P < 0.05) (greater +a value), and yellower (P
< 0.05) (greater +b value) than those containing 25 or 50% spent hens. Thi
s likely was due to the dark color of hen blood and offal. A process involv
ing grinding, extruding, drying, and pelleting may be implemented at large
farms to convert spent hens, mixed with soybean meal or other dry materials
, into a protein-rich feed ingredient.