Foams made from high density polyethylene (HDPE) and natural rubber (NR) bl
ends, using azodicarbonamide as a chemical blowing agent, have been investi
gated to establish a relationship between the structure and physical proper
ties. The blends of HDPE, NR, epolene wax, chemical blowing agent, and nece
ssary ingredients were prepared on a two roll mill. Subsequently, foamed st
ructures of the blends were obtained by a single stage compression moulding
. Results indicate that foaming process variables, i.e. heating time, blowi
ng agent loading, ratio of HDPE/NR, crosslinking agent loading, and ratio o
f HDPE/NR at a fixed crosslinking agent loading, affect the physical proper
ties of the foams. Attempts were made to relate such properties as foam den
sity, hardness, tensile strength, elongation at break, tear strength, flexu
ral strength, elastic modulus, and gel content to the foam structure. The f
oam structure was investigated using optical microscopy, in terms of the av
erage cell size and its distribution. PRC/1603.