The described process aims to produce spherical ammonium dinitramide (ADN)
particles of different sizes with a narrow particle size distribution. The
crystallization process presented in this paper consists of two stages. In
the first stage, molten ADN is dispersed in a continuous phase in which ADN
is insoluble. The droplet size produced can be controlled by varying the a
mount of mechanical energy supplied to the two-phase system. In addition to
discussing the influence of the different process parameters, such as disp
ersion rate, dispersion power, emulsification time etc. this paper also rep
orts the influence of emulsifying agents and the rheological behavior of th
e continuous phase. In the second stage of the process, crystallization of
the emulsified ADN droplets to spherical, solid particles is obtained by re
ducing the temperature of the system. The process described enables product
ion of spherical ammonium dinitramide particles with mean sizes from 10 mu
m to 600 mu m. The product quality of the crystallized ADN, which is also d
iscussed in this paper, was determined using various analysis techniques, i
ncluding differential scanning calorimetry (DSC), IR spectroscopy, ion chro
matography and laser light diffraction spectrometry.