MEMS technology is expanding into increasingly diverse applications. As par
t of a micropropulsion system, microthruster attitude controls have been mi
cromachined in silicon. This paper presents the microthruster design, fabri
cation, and test results. Fluid injected into a microchamber is vaporized b
y resistive silicon heaters. The exiting vapor generates the thruster force
as it exits a silicon micro-nozzle. The vaporization chamber, inlet and ex
it nozzles were fabricated using anisotropic wet etching of silicon. With a
5 W heater input, injected water could be vaporized for input flow rates u
p to a maximum of 0.09 cc/s. Experimental testing produced thruster force m
agnitudes ranging from 0.15 mN to a maximum force output of 0.46 mN dependi
ng on fabrication parameters: chamber length, nozzle geometries, heater pow
er, and liquid flow rates. (C) 2000 Elsevier Science S.A. All rights reserv
ed.