Massive structural allografts used for replacement of bone defects after re
moval of bone tumors have several complications, including fracture, infect
ion, and nonunion. To decrease the rate of infection, irradiation of select
ed allografts before their implantation was performed. This study evaluated
the complications in patients with these irradiated grafts, Twenty-four pa
tients were identified who had received allografts from 1987 through 1991 t
hat were irradiated before implantation. The dosage of radiation was betwee
n 10 kGy and 30 kGy, The mean length of followup of the patients was 5 year
s (range, 2-9 years). These grafts were compared with a control group of gr
afts that were not irradiated but were implanted during the same time and u
sed for similar diagnostic problems with defects of similar size. The outco
mes of the groups differed significantly only in the incidence of allograft
fracture. These findings indicate that high-dose irradiation to bone allog
rafts is associated with a higher rate of fracture than are similar reconst
ructions using nonirradiated allografts.