The effects of different conformity ratios and loads on the ultrahigh molec
ular weight polyethylene stress levels acting on knee implants were examine
d using a nonlinear, finite element analysis. The contact condition between
a rigid cylinder with a radius of 30 mm and a polyethylene plate was model
ed. Nonlinear behavior of polyethylene was assumed. The polyethylene plate
was constructed with varying radii, with a minimal thickness of 6 mm and wi
th a width of 40 mm. The ratio of the cylinder radius to the radius of the
polyethylene plate was defined as the conformity ratio; a conformity ratio
of 0 represented a flat tibial inlay, whereas the highest ratio modeled of
0.99 was nearly conforming. The conformity ratios modeled were 0, 0.2, 0.4,
0.6, 0.7, 0.8, 0.9, 0.95, and 0.99. The loads applied were 1000 N, 2000 N,
3000 N, 4000 N, 5000 N, and 6000 N. The effects of different conformity ra
tios and lends on the contact area (mm(2)), the compressive surface stress
(MPa), the shear stress (MPa), and the von Mises stress (MPa) were investig
ated. It was found that all of these parameters were affected by changes to
the conformity ratio and to a lesser extent by load changes. That is, incr
easing the load from 3000 N to 6000 N resulted in a surface and shear stres
s increase lower than the increase in stress caused by the small change of
the conformity ratio from 0.99 to 0.95. The effect of an increasing conform
ity ratio on the reduction in stress was more pronounced for conformity rat
ios above 0.8. In addition, the effect of a load increase for a flat tibial
inlay was two times greater than for one with near full conformity.