As much as 50% of the heat transferred from a Li-ion cell to the environmen
t during oven exposure testing could be by radiation. The effectiveness of
radiation heat transfer depends on the emissivity of the outermost surface
of the cell, normally the label. We show that the tolerance of Li-ion cells
to thermal abuse is dramatically improved when suitable labels are used on
the cell. Selecting labels with the highest possible emissivity (epsilon =
1) will lead to cells with the greatest thermal tolerance. A comparison be
tween labels on commercial cells suggests that major manufacturers are not
aware of these advantages and that the inherent safety of the technology in
the marketplace can be easily improved. (C) 2000 The Electrochemical Socie
ty. S1099-0062(00)03-024-8. All rights reserved.