Equations are presented for the cumulative energy analysis of a process wit
h numerous recycle streams and multiple products. The equations enable a qu
antitative assessment for alternative processes in the production of a part
icular product. This method was applied to the production of chemical pulp
from wood by the Kraft process and a proposed alcohol extraction process. T
he Kraft process was found to be superior to the alcohol extraction process
in terms of specific cumulative energy consumption for the production of c
hemical pulp (50% consistency) as the only useful product: 14.5 vs. 19.9 MJ
/kg. However, if by products of the alcohol extraction process are consider
ed as useful products, the specific cumulative energy consumption of the ch
emical pulp is reduced to 12.3 MJ/kg, which is below that of the Kraft proc
ess. Cogeneration of steam and electricity decreases the specific energy co
nsumption for pulp production significantly for both processes. Various cog
eneration strategies will be presented for the two processes. (C) 2000 Else
vier Science Ltd. All rights reserved.