Current part build accuracy of stereolithography processes needs to be impr
oved because part inaccuracy and distortion still limit the processes' appl
ication to other areas. This paper focuses on increasing build accuracy by
optimally designing the process parameters. The process is modeled and desc
ribed by a multilayer perceptron neural network. Based on this modeled proc
ess, the genetic algorithm searches the optimal process parameters so that
optimal conditions yield minimum part build error. In practice, genetic alg
orithms find near-optimal conditions since they do not guarantee true optim
al condition. The nearly optimized process is validated by actually buildin
g H-parts and comparing these results with those obtained by the currently
used nominal condition.