Molecular dynamics simulations of nanoindentation followed by nanoscratchin
g were conducted on single crystal aluminum (with the crystal set up in the
(001) [100] orientation and scratching performed in the [100] direction) a
t extremely fine scratch depths (from 0.8 nm to almost zero) to investigate
the atomic-scale friction. The friction coefficients at these depths were
found to be rather high (similar to 0.6), nearly constant, and independent
of scratch depth except for zero depth when the magnitudes of the forces we
re extremely small. The high values of the friction coefficient even at the
se fine scratch depths are attributed to the finite value of the scratch fo
rce involved in breaking and reforming of the atomic bonds, the high negati
ve rake angle generally presented by the indenter (in the present case -45
degrees) at fine scratch depths, which results in higher normal force (abou
t twice the scratch force), and the absence of any lubricating film or cont
aminant between the sliding surfaces. The friction coefficient was also fou
nd to be close to the mean grinding coefficient, which is the ratio of the
cutting to the thrust force with a high negative rake tool. Consequently, i
t appears that whenever material removal is involved in atomic-scale fricti
on even at extremely fine scratch depths, the magnitude of the friction coe
fficient can be high, dependent: on the rake angle presented by the tool, a
nd independent of the normal force. This is because the magnitude of both n
ormal and scratch forces increases with an increase in scratch depth and ne
gative rake angle. Both the scratch hardness and indentation hardness were
found to increase with decreasing scratch/indentation depth, strongly sugge
sting a size effect at fine scratch depths.