In this paper, a robust on-line relay automatic tuning method for PID contr
ol systems is developed which expand on the application domain of Astrom's
renowned relay autotuning method. In the proposed configuration, a relay is
applied to an inner loop of a controller-stabilised process in the usual m
anner. Using the induced limit cycle oscillations from the closed-loop syst
em, the controller settings may be re-tuned non-iteratively to achieve enha
nced performance without disrupting closed-loop control. Two control tuning
methodologies are developed - a direct and an indirect method based on an
explicit process model. Simulation examples and a real-time experiment are
provided to illustrate the practical appeal and potential advantages of the
proposed method over the basic one. (C) 2000 Elsevier Science Ltd. All rig
hts reserved.