Waste fiber and fibers that require no chemical processing were used to pro
duce a low-cost, semi-aurable, nonwoven thermal blanket. Materials used wer
e 70% reprocessed polyester and 30% greige cotton. Fabrics were given a car
boxylic acid finish to improve structural stability during use and launderi
ng. These finished blankets were stable through at lead five laundry cycles
. The finish greatly reduced surface matting of loose fibers. An antibacter
ial finish was tested for specific use needs. Physical and thermal properti
es of the blankets were compared with four commercially available nonwoven
blankets. The blanket material produced was lightweight had a good hand, an
d exhibited excellent thermal and comfort qualities. Overall these "environ
mentally improved" fabrics can provide the textile industry with an economi
cally viable product.