The multistage liquid impinger (MLI) is an impactor suitable for size-
selective characterization and testing of pharmaceutical inhalation pr
oducts, especially dry powder inhalers (DPIs). The four-stage version
of the MLI, which was adopted by the European Pharmacopoeia for testin
g at 60 L/min, has been calibrated by two different laboratories (Astr
a Draco AB, Sweden, and AEA Technology, UK), reaching consistent resul
ts. The MLI has been extended with an additional impaction stage and a
ll impaction stages have been calibrated at flow rates of 30, 40, 50,
60, 80, and 100 L/min. It is shown that in this flow range, the cutoff
diameter depends on the how rate according to a simplified impaction
equation, i.e., the cutoff diameter is proportional to the inverse of
the square root of the flow rate. Based on the calibration data and th
e simplified equation, a cutoff value for any flow rate in the range 3
0-100 L/min can be assigned. This is an important possibility as a DPI
should be tested at a how rate derived from the air flow resistance o
f the DPI. The cutoff values at 60 L/min for the four impaction stages
are 13, 6.8, 3.1, and 1.7 mu m, the fifth stage being a filter stage
of the five-stage MLI. The apparatus has also been shown to be robust
and to have a high degree of uniformity between replicas. (C) 1997 Ame
rican Association for Aerosol Research.