The thermoplastics processing of natural hydrophlic polymers in the presenc
e of water is a recent development with very wide possible applications. Ev
entually, oil-based polymer materials could be replaced in many application
s by inexpensive, natural products from renewable resources. As with conven
tional thermoplastics, hydrophilic polymer melts may be processed by inject
ion moulding and extrusion. The present contribution focuses on the injecti
on moulding of potato starch. The basis of the processing and the thermal c
hanges occurring during processing are described. In addition, the rheologi
cal behaviour of the starch-water melts during processing is analysed quant
itatively to give apparent melt viscosities. The thermal and mechanical pro
perties of moulded starch materials and the drug delivery behaviour of star
ch capsules are discussed.