This article deals with the waste management of post-consumer plastics in G
ermany and its potential to save fossil fuels and reduce CO2 emissions. Sin
ce most of the experience available is for packaging the paper first gives
an outline of the legislative background and the material flows for this se
ctor. The recycling and recovery processes for plastics waste from all sect
ors are then assessed in terms of their potential contribution to energy sa
ving and CO2 abatement. Practically all the options studied show better per
formance regarding these two aspects than waste treatment in an average inc
inerator (which has been chosen as the reference case). High ecological ben
efits can be achieved by mechanical recycling if virgin polymers are substi
tuted. The cost effectiveness of reducing energy use and CO2 emissions is d
etermined for a number of technologies. There is large scope to reduce the
costs, with an estimated overall saving potential of 50% within one to two
decades. The paper then presents scenario projections which are based on th
e assumption that the total plastics waste in Germany in 1995 is treated in
processes which will be available by 2005; considerable savings can be mad
e by moving away from the business-as-usual path to highly efficient waste
incinerators (advanced waste-to-energy facilities). Under these conditions
the distribution of plastics waste among mechanical recycling and feedstock
recycling has a comparatively small impact on the overall results. The max
imum savings amount to 74 PJ of energy, i.e. 9% of the chemical sector's en
ergy demand in 1995 and 7.0 Mt CO2, representing 13% of the sector's emissi
ons and 0.8% of Germany's total CO2 emissions. This shows that plastics was
te management offers some scope for reducing environmental burdens. The ass
essment does not support a general recommendation of energy recovery, mainl
y due to the large difference between the German average and the best avail
able waste-to-energy facilities.(1) (C) 2000 Elsevier Science B.V. All righ
ts reserved.