Cationic silicon clusters, containing up to ten silicon atoms, have been me
asured by mass spectrometry in an argon/hydrogen/silane expanding thermal p
lasma. A quasi-one-dimensional model, based on the idea that the clustering
process initiated by argon or hydrogen ions depends on the path length of
the plasma in the deposition chamber and on silane density, is presented. T
he chemistry is described by ion-molecule reactions between the formed clus
ters and silane and by dissociative recombination. The model is able to rep
roduce fairly well the experimental data for various plasma conditions. It
is shown that reaction rates for the clustering process do not strongly dep
end on the number of silicon atoms in the cluster. This result is in contra
st with rates published in the previous literature. For the conditions inve
stigated, the consumption of silane by cationic cluster formation is not si
gnificant. The contribution of neutral clusters is investigated and recombi
nation proves to be an important process. (C) 2000 American Institute of Ph
ysics. [S0021-8979(00)03808-1].