Thermally-driven coupled cantilever actuators for multistable switching in
micromechanical 1 x 4 and 2 x 2 optical fibre switches are presented. The c
oupled U-shaped cantilevers for a lateral movement of fibres eliminate angu
lar displacements. The clamp mechanism for multistable switching makes use
of an H-shaped buckling platform and results in latching type switches. The
coupled U-shaped actuators are thermally-driven with a power of approximat
ely 350 mW and 1 W for the 2 x 2 switch and the two outer fibres of the 1 x
4 switch, respectively. The power needed for the two inner fibres of the 1
x 4 switch corresponds to the 2 x 2 switch behaviour. A switching time of
300 ms has been achieved so far. The first fabricated micromechanical 2 x 2
and 1 x 4 switches show good optical properties with insertion losses less
than or equal to 1 dB and a crosstalk less than -60 dB. The fabrication is
based on full-water micromachining using V-grooves both for fibre alignmen
t and for cantilever formation in {100} silicon.