This paper presents a complete modelling of engine in-cylinder thermodynami
cs and exhaust heat transfer at engine cold start. The emphasis of the rese
arch was both on the effect of high values of ignition retard (HVIR) on the
thermodynamic cycles of the engine and on the exhaust heat transfer for im
proved cold-start catalysts lightoff, and on the predictive capability of t
he model. Under extreme spark timing retard conditions, the Wiebe function
describing the combustion rate of a fuel-air mixture was modified. An empir
ical correlation for cylinder pressure variation during the mass blowdown p
rocess, which occurs between the open exhaust valve and bottom dead centre,
was included to enhance the predictive capability of the model. The compli
cated mass blowdown process across the exhaust valves was simplified by two
processes: (i) isentropic expansion from the cylinder pressure to the cons
tant exhaust manifold pressure, and (ii) constant pressure throttling that
gives rise to increased exhaust gas temperature due to the recovery of kine
tic energy. In the exhaust system, which includes a manifold, a pipe and a
catalytic converter, a complete modelling of heat conduction, convection an
d radiation was performed. The thermal inertia of the pipe wall and the cat
alytic converter's substrate was represented by the heat capacitor in a the
rmal circuit approximation. A brief description of numerical solutions for
coupled hyperbolic and parabolic partial differential equations in the exha
ust heat transfer model is also presented. Finally, the predictive capabili
ty of the model is validated satisfactorily with experimental results. The
lightoff point of the catalytic converter at 25 mm away from the inlet face
of the monolith under 28 degrees CA of HVIR implementation (about 35 s aft
er engine cold-start) agreed well with the result obtained from a previous
study based on the hydrocarbons conversion efficiency.