New processing techniques for denture base acrylic resins have been introdu
ced which have not comparatively quantified the residual monomer content. W
hile proper processing keeps the residual monomer in a tolerable range for
most patients, tissue irritation and reaction due to potentially higher res
idual monomer in these alternative techniques could be a clinical concern.
Decreased degree of conversion may influence physical properties as well as
biocompatibility. This investigation evaluated the residual monomer conten
t of acrylic resins cured by three different polymerization modes. Material
s (polymerization system) evaluated were: Lucitone 199(R) (conventional pro
cess), Accelar 20(R) (rapid boil-out), and Acron MC(R) (microwave). Fourier
transform infrared spectrometry (FTIR) was employed to determine the degre
e of conversion. All curing methods produced similar results (Lucitone 199(
R) = 92.7% (0.21), Acron MC(R) = 92.6% (0.57), Accelar 20(R) = 90.9%(0.73).
Conversion for Accelar 20(R) (rapid boil-out technique), though statistica
lly different (P < 0.05, ANOVA) from the other two materials and polymeriza
tion techniques, was only slightly less. It is unlikely that the rapid boil
-out technique would induce more adverse tissue responses than the other te
chniques included in this study.