Blisters that develop on carbon-graphite mechanical seal faces are irregula
rities in surface topography that result in poor sealing performance and a
high incidence of catastrophic failure. On first inspection a blister is a
burnished area that is slightly elevated above the surrounding seal surface
. In this study, the topography of several hundred blisters was examined wi
th interference microscopy. The shape of the burnished area is typically el
liptical or cylindrical. The leading edge against the direction of rotation
of the mating seal ring extends abruptly upward from the surrounding seal
surface. The trailing surface gradually merges into the parent seal face. M
ost blisters have a maximum height of 0.25 mu m to 0.75 mu m (10 mu-in to 3
0 mu-in).