Copolymerization of 2-ethylhexyl acrylate and acrylonitrile in emulsions an
d microemulsions containing sodium dodecyl sulfate as an emulsifier was inv
estigated, as a function of initiator concentration, temperature, monomer-f
eed composition, and surfactant concentration. The emulsions were observed
to turn into transparent/translucent and stable latexes, mimicking the prop
erties of true microemulsion latexes, on polymerization. The rate of emulsi
on polymerization was found to be faster than that of the microemulsion pol
ymerization. The rate of polymerization, percentage conversion, and final n
umber of latex particles were found to be a function of initiator concentra
tion, reaction temperature, and acrylonitrile concentration in feed. The ra
te of polymerization showed a dependency of -0.05 power of the surfactant c
oncentration in the area covering emulsion and microemulsion regions. Intri
nsic viscosity values showed that the products from true microemulsion poly
merization were of higher molecular weight than those from "emulsion-to-mic
roemulsion" The decrease in the particle size with conversion in emulsion p
olymerization was attributed to the role of the coemulsifier 2-ethylhexyl a
crylate and engulfing of the initial polymerization system by the local hea
t production during polymerization.