A novel one-mask; polysilicon actuator driven by thermal expansion is devel
oped, modeled and tested. The structures are heated by electric current due
to resistive dissipation. Thermal strain is magnified by two mechanical me
chanisms-lever and parallelogram. The device is tested in air and has a lat
eral 8 mu m-displacement by applying a low voltage (below 3.5 V). The criti
cal current to reach melting point is about 67 mA with the input voltage le
ss than 5 V. The simulation results by analytical and FEM schemes are compa
red with experimental data. The maximum output forces is measured with a bu
ilt-in cantilever beam and is calculated to be about 3.3 mu N.