An industrial finite element package for the simulation of alternative cool
ing strategies for hot-rolled steel sections has been enhanced by the incor
poration of a variable stiffness second-order time-integration scheme, base
d on a specially-developed family of extended-stability explicit Runge-Kutt
a methods, and an L-stable semi-implicit formula. The integration scheme us
es local error estimation to vary step-size, and Runge-Kutta method selecti
on is achieved by monitoring the numerical stiffness through the solution p
eriod, using a computationally inexpensive estimate for the spectral radius
of the system Jacobian. Numerical tests on a range of section-cooling prob
lems indicate that the variable stiffness RK code developed is considerably
more efficient than standard first-order integration methods. For the leve
ls of accuracy required for industrial simulations, the efficiency compares
favorably with other high efficiency codes, such as the variable order bac
kward differentiation formulae (VODE) and the 'nearly stiff' (RKC) explicit
solver. (C) 2000 Elsevier Science Ltd. All rights reserved.