The objective of this study was to develop a model to estimate the maximum
water absorption (MWA) of wood fiber/polymer Ruff composites as a function
of polymer fluff content and board density. Polymeric diphenylmethane diiso
cyanate (PMDI) resin bonded dry-process wood fiber/polymer fluff composites
were used in this study. Six polymer fluff contents (0, 15, 30, 45, 60, an
d 100%) and four target oven-dry board densities in the range of 0.50-1.00
g/cm(3) were studied. A water immersion test was conducted on these boards.
The effect of irreversible thickness swelling after water immersion (TSi)
on the estimation of the maximum water absorption was evaluated. It was sho
wn that the irreversible thickness swelling had a quadratic relationship wi
th polymer fluff content and a linear relationship with oven-dry board dens
ity. The TSi of the composites used in this study was in the range of only
0.04-4.20%, which was negligible in the estimation of maximum water absorpt
ion. The prediction of maximum water absorption from the MWA model develope
d in this study was over 95% accuracy for most of the specimens. The maximu
m water absorption had a linear relationship with the polymer fluff content
and a reciprocal relationship with board density.