Predicting the thermal performance of complex aerospace structures requires
accurate knowledge of the thermal properties associated with the structure
. It is desired, in this case, to measure the in situ properties of a compl
ex as-built structure, not only to capture the thermal properties of each c
omponent hut also to capture interaction of components in the as-built stru
cture. The overall goal of this study was, therefore, to develop and implem
ent a nondestructive methodology to estimate the thermal properties associa
ted with a complex aerospace structure. The structure considered was an out
er wing subcomponent design fur the high-speed civil transport made from fo
ur different materials, including a honeycomb blanket. The thermal properti
es sought included both effective and individual material through-the-thick
ness thermal conductivities and volumetric heat capacities (product of dens
ity and specific heat) and the in-plane thermal conductivities of each mate
rial in the structure. In the estimation procedure an objective function co
ntaining both theoretical and experimental temperature histories was minimi
zed using a genetic algorithm. One-dimensional experiments were implemented
to estimate the through-the-thickness thermal conductivities and volumetri
c heat capacities, and two-dimensional experiments sere conducted to estima
te the in-plane conductivities. These properties were successfully estimate
d despite the high degree of correlation and low sensitivity evident for ma
ny of the properties.