This work represents one of the first attempts to probe the bulk crystallog
raphic alignment of hot-forged Nd-Fe-B-Cu magnets using neutron diffraction
techniques. Optimizing the microstructure induced by the hot-forging proce
ss is necessary to develop good magnetic properties. For that purpose, unde
rstanding the deformation mechanisms in terms of thermal and mechanical beh
aviour is of great importance. Ingots of Nd-Fe-B-Cu alloy were cast into st
eel tubes and hot forged at 980 degrees C. The magnetic properties and indu
ced texture of the magnet were investigated. The results show a fair correl
ation between microstructural parameters induced by the deformation mode an
d magnetic properties. Using neutron diffraction analysis, the pole figures
revealed the existence of a texture that was more pronounced in the centre
than in the periphery of the forged specimen. The good magnetic properties
are the result of grain size reduction during forging combined with Nd-2 F
e-14 B crystallite alignment (c axis aligned along the forging direction).
As the Nd-Fe-B alloy is in a semisolid state at the processing temperature,
the fraction of intergranular liquid phase has to be sufficient to allow a
lignment of the solid Nd2Fe14B particles but not too important to allow int
ernal stresses between solid grains (resulting ill cracks and size reductio
n). The compromise optimizing the magnetic properties is studied in this wo
rk.