FETI-5 (5000 g mol(-1)) is a relatively new adhesive and composite matrix t
hat exhibits good processability and excellent properties. However in the f
abrication of complex composite parts (i.e, skin stringer and support frame
s), better processability would offer distinct advantages, In an effort to
improve the processability of PETI-5, a novel reactive additive was prepare
d and used to formulate blends. The reactive additive is a mixture of relat
ively simple phenylethynyl containing imides, As such, it exhibited solubil
ity in a variety of solvents such as N-methyl-2-pyrrolidinone, a relatively
low softening temperature (similar to 185 degrees C) and a low melt viscos
ity (similar to 0.1-0.3 Pa s at 250 degrees C). Neat resin blends prepared
by physically mixing imide powders of the reactive additive and PETI-5 were
thermally and rheologically characterized. Blends were also prepared by mi
xing NMP solutions of PETI-5 amide acid and the reactive additive (imide fo
rm). These solutions were subsequently used to prepare adhesive film and un
idirectional carbon fibre tape using unsized IM7 fibre, The reactive additi
ve/PETI-5 blends were used to fabricate titanium adhesive panels and compos
ites under 0.54 MPa or less for 1 h at 350-371 degrees C. The effect of rea
ctive additive content on the physical, rheological, adhesive and carbon fi
bre laminate properties was determined. One formulation exhibited a decreas
e in melt viscosity (i.e, improved processability) without effecting open h
ole compression, compression properties after impact or microcrack behaviou
r. The neat resin, adhesive and composite properties of these reactive addi
tive/PETI-5 blends and their cured polymers will he discussed.