We report the scaling of a new self-frequency-doubling laser, based on the
crystal Nd3+:YCa4O(BO3)(3), to higher powers. The power scaling is achieved
by diode pumping using a novel technology of combining the output of up to
four high-brightness laser diodes. Spectroscopic, thermo-mechanical, and l
aser properties are investigated for use in designing high-power self-frequ
ency-doubling lasers. Using a method of angular-multiplexing individual las
er diodes for pumping, we demonstrate output powers of more than 1.9 W of f
undamental (1060 nm) radiation and 245 mW at the second harmonic. Experimen
tal investigation rendered a thermal stress resistance figure-of-merit for
this material to be between 210-280 W/m.