A novel alarm-system design strategy, which takes full advantage of the inh
erent hardware and spatial redundancy in a process network, is proposed in
this paper. Specifically, systematic procedures have been developed to iden
tify independent methods for evaluating any alarm variable in the process a
nd to synthesize corresponding alarm generation logic. In order to implemen
t this logic, the error models in data reconciliation and the formulas for
evaluating conditional probabilities of type I and II mistakes have also be
en derived. The results of simulation studies show that it is indeed superi
or to any of the existing design techniques. This is because the resulting
alarm system is appropriately tailored to minimize the expected loss. More
importantly, it is robust in the sense that the system performs satisfactor
ily even under the influence of various sensor malfunctions. (C) 2000 Elsev
ier Science Ltd. All rights reserved.