This paper describes a novel design for vapor recovery units (VRU). This de
sign, compared to the widely used prevailing process - 'double column' proc
ess, can obtain the total profit increase of 1 326 160 USD per year with th
e same feed and product specifications based on the FCCU capacity of 1 200
000 tons/yr. The net profit increase caused by the utility savings and the
product recovery rate enhancements are 478 080 and 848 080 USD year, respec
tively. It has the following features: the two recycle streams in the exist
ing VRU are eliminated; a complex distillation column - the oil absorption
deethanizer is used to replace the original absorber and stripper; the heat
exchanger network is rearranged and optimized; the configuration of the no
vel VRU is quite simple compared with the existing VRU; the capital cost fo
r the novel design is lower than that for the existing VRU. (C) 2000 Elsevi
er Science Ltd. All rights reserved.