The 4x Ion Projection Lithography (IPL), which is designed to reach sub 100
nm resolution on the wafer plane, uses stencil membrane masks out of 150mm
SOI (Silicon On Insulator) wafers [1]. The structured circular membranes ha
ve a diameter of 126mm and a thickness of 3 mu m. Results of a new sub-quar
ter micron trench etch and membrane dry etch process are presented and disc
ussed.