The state of stress generated in engineering components during manufac
ture and use can significantly influence their load carrying capacity
and resistance to fracture. Some manufacturing processes introduce dam
aging residual tensile stresses whereas others can produce beneficial
compression. In order to make reliable estimates of component performa
nce it is necessary to have an accurate knowledge of these stresses. I
n this paper a technique for measuring residual stresses non-destructi
vely by neutron diffraction is outlined. A representative selection of
stress distributions developed by a range of manufacturing processes
is examined. Some comparisons are made with strain gauge, X-ray and fi
nite element determinations. It is shown how the results can be of ben
efit in engineering stress analysis.