An original nitriding method [powder immersion reaction assisted coating (P
IRAC)] for improving wear resistance of Ti-based surgical alloys was develo
ped. CP Ti and Ti-6Al-4V alloy samples were annealed in sealed stainless st
eel containers that allow selective diffusion of nitrogen atoms from the at
mosphere. The microhardness-microstructure and nitrogen concentration relat
ionship were studied for TiN-based PIRAC coatings grown at 850-1100 degrees
C. Phase identification and microstructure characterization of nitrided sa
mples were performed by XRD, SEM/EPMA and HRSEM. The effect of PIRAC coatin
g on fretting behavior of Ti-6Al-4V was studied in vitro under conditions s
imulating in vivo conditions at the interface of modular orthopedic implant
s. A significant reduction in friction coefficient and fretted areas was me
asured for the coated samples. (C) 2000 Elsevier Science Ltd and Techna S.r
.l. All rights reserved.