A new sol-gel processing method to prepare ZnO-based varistor powders, usin
g inexpensive zinc acetate dihydrate, ethylene glycol, n-propyl alcohol and
glycerol as starting materials, is presented. Compared to conventional oxi
de-mixing techniques, this method yields powders with a more homogeneous di
stribution of dopants; the sintering temperature could be lowered by about
200 K to 1000 degrees C and the grain size is much smaller which proves ver
y helpful for achieving high breakdown strength. Microstructure and electri
cal characteristics of the sintered powders were investigated. (C) 2000 Els
evier Science Ltd and Techna S.r.l. All rights reserved.