Aiming at designing more operable chemical processes, this paper prese
nts an operational design methodology for the case of process start-up
which evaluates and improves a process how diagram (PFD) into an oper
ational flow diagram (OFD) by modifying the process structure, adjusti
ng the process behavior and adding more facilities. An important contr
olled group unit (CGU) concept is introduced, which can be operated in
dependently from other parts of the process. This CGU concept makes it
convenient to decompose the whole process into CGUs so that the compl
icated design problem can be narrowed down and simplified. A multi-lev
el blackboard architecture is used to implement such a design methodol
ogy which supports an interactive environment for engineers. Object or
ientation is used to implement the knowledge sources which improves th
e blackboard performance. Finally, the methodology is illustrated by a
simple example and then is evaluated by an industrial hydrogen-desulf
urization process design case study. (C) 1997 Elsevier Science Ltd.