We have used the advantage of the high etch selectivity between metals
in a wet etching process to develop an optimized technique for engine
ering magnetic materials. This method is based on electron beam lithog
raphy and optimized pattern transfer by a combination of dry and wet e
tching. The technique has been used in fabricating mesoscopic Ni80Fe20
dots and wires with lateral dimensions down to 0.2 mu m. We have used
scanning electron microscopy to verify the lateral sizes and edge acu
ity of the structures. The magnetic properties were characterized usin
g magneto-optic Kerr effect and magnetoresistance measurements. A mark
ed increase in the coercive held and the saturation held is seen as th
e width of the wire is decreased. The magnetoresistance change (partia
l derivative R) is found to increase significantly as the width of the
wire is decreased. (C) 1997 American Institute of Physics.