This paper presents a novel method for the process synthesis and optimisati
on, the so called Mixed Integer Non Linear Programming (MINLP). The special
ity of this tool is that not only the operating parameters but also the str
ucture of the process are simultaneously optimised. A necessary condition f
or this kind of optimisation is the definition of an appropriate superstruc
ture, that contains all physically relevant processes including the optimal
one. Therefore, it is advantageous to determine these superstructures base
d on the information relating to thermodynamic equilibrium. The methodology
for the development of superstructures and the results of the optimisation
are presented for several examples concerned with distillation, extractive
distillation, azeotropic distillation, and reactive distillation.