A new technique of synthesizing totally symmetric Boolean functions is pres
ented that achieves complete robust path-delay fault testability. We show t
hat every consecutive symmetric function can be expressed as a logical comp
osition (e.g., AND, NOR) of two unate symmetric functions, and the resultin
g composite circuit can be made robustly path-delay fault testable, if the
constituent unate functions are synthesized as two-level irredundant circui
ts. Nonconsecutive symmetric functions can also be synthesized by decomposi
ng them into a set of consecutive symmetric functions. The circuit cost of
the proposed design can further be reduced by a novel algebraic factorizati
on technique based on some combinatorial clues. The overall synthesis guara
ntees complete robust path-delay fault testability and can be completed in
linear time. The results shows that the proposed method ensures a significa
nt reduction in hardware, as well as in the number of paths,,which in turn,
reduces testing time, as compared to those of the best-known earlier metho
ds.