Nd57Fe20B8Co5Al10 bulk cylinders and ribbons were quenched from the melt at
different cooling rates using copper mold casting and melt spinning, respe
ctively. Both the melt-spun ribbons and the cast cylinders display x-ray di
ffraction patterns without obvious crystalline peaks. However, the ribbons
show soft magnetic properties, the cylinders are hard magnetic, and the cry
stallized alloys are not ferromagnetic at all. On the other hand, the cylin
ders show different exothermic transformation behavior than the ribbons upo
n heating to elevated temperatures. While the ribbons are regarded as amorp
hous, the structure of the cylinders prepared at slower cooling rate is con
sidered to consist of metastable ordered clusters. This structure forms in
the undercooled melt most likely due to intensive generation of ordered nuc
lei and slow growth kinetics. The magnetic coherence length, which is equiv
alent to the dimension of the ordered clusters, may be larger than the exch
ange length. Therefore, the cylinders shows much larger coercivity than the
ribbons. (C) 2000 American Institute of Physics. [S0021-8979(00)06818-3].