The feasibility of applying direct-metallization as an additive process for
printed circuit board was explored. Pd/Sn catalyst was used in the activat
ion step and the content of Pd adsorption was found to be the controlling f
actor. The Pd content was affected by the conditions of various steps inclu
ding condition, activation, acceleration, and promotion. The sequence of ap
plying photoresist and activation with Pd/Sn catalyst plus promotion with N
a2S solution was also studied. It was found that a well-defined pattern cou
ld be obtained by applying the Pd/Sn catalyst layer before applying the pho
to-resist film. If the photoresist was applied before the activation step,
copper deposition tended to develop beyond the desired pattern region on th
e surface. We also found that the lateral growth rate of copper deposition
was inversely affected by the concentration of copper sulfate. This can be
explained by a deposition model in which the lateral growth of copper depos
ition is caused by the charge transfer of the sulfur atom as a bridging lig
and.