A concept for in situ device processing has been demonstrated by the fabric
ation of Au/CdTe device like structures using shadow mask selective area ep
itaxy (SAE) and in situ metallization. Patterned CdTe epilayers were grown
in the molecular beam epitaxy (MBE) chamber using shadow mask SAE (in situ
patterning) and then directly transferred within ultrahigh vacuum (UHV) int
o a metal evaporation chamber for patterned Au deposition (in situ metalliz
ation). Excellent pattern definitions of both the CdTe and Au layers were o
btained. Good metal adhesion properties and low levels of contamination at
the metal-semiconductor interface were observed. A specially designed mask
fixture that allows the mask to be placed and removed within the UHV chambe
r was implemented to perform this work.