Many piping failures in hydrogen manufacturing plants have been thought to
be caused by chloride stress corrosion cracking (SCC). This study provided
strong evidence that such failures actually were a form of corrosion fatigu
e involving thermal cyclic stress in environments normally considered benig
n to stainless steel. Corrosion fatigue can produce cracking that resembles
SCC. Investigators should be cognizant of the possibility of cyclic stress
acceleration when unusual cracking failures occur. Alloys that are more re
sistant to this cracking are recommended.