The influence of the processing conditions on the evolution of the cell mor
phology of aluminium foams is investigated. The precursor material, a compa
cted mixture of aluminium and titanium hydride powder, is foamed to differe
nt degrees by heating it to different maximum temperatures. The pressure of
the surrounding argon atmosphere is varied from low pressure to overpressu
re. The cell morphology is characterised by the mean cell diameter, its cir
cularity, and the gas/metal interface length per unit area. The cell morpho
logy is found to be primarily determined by the density and cannot be influ
enced by the outside pressure. The morphology is governed by one simple evo
lution law: the mean cell wall thickness is constant during expansion, MST/
4544 (C) 2000 IoM Communications Ltd.