A well-constructed generative computer-aided process planning (CAPP) system
is suitable for computer-integrated manufacturing systems and intelligent
manufacturing systems. Most generative CAPP systems developed in the last d
ecade employed a linear and batch approach as their underlying methodology,
but because of low efficiency and quality, many such systems cannot be app
lied effectively to industrial enterprises. To overcome these weaknesses, a
novel methodology, called prototype-based incremental process planning (PI
PP), is presented for CAPP in this paper which offers a new approach for in
creasing the efficiency and quality of process planning, and for fully supp
orting concurrent engineering. Based on this methodology, and experimental
CAD/CAPP concurrent design system (HFCAD/CAPP) has been built, and a case s
tudy is presented to illustrate the characteristics of this system.